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Control of industrial robots Industrial robotics Prof. Paolo Rocco (paolo.rocco@polimi.it) Politecnico di Milano, Dipartimento di Elettronica, Informazione e Bioingegneria
Control of industrial robots Industrial robotics Prof. Paolo Rocco (paolo.rocco@polimi.it) Politecnico di Milano, Dipartimento di Elettronica, Informazione e Bioingegneria
What is a robot? An automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes, which can be either fixed in place or mobile for use in industrial automation applications (ISO 8373:2012) COMAU SMART NH3 The robot is not just a mechanical device… Control of industrial robots – Industrial robotics – Paolo Rocco
So, a robot moves… Then, is this a robot? Well, it moves, but it has no axis and cannot manipulate the environment moving parts. So it is not a robot by our definition And a generic artificial intelligence product (a chatbot for example)? No, it is not a robot. Control of industrial robots – Industrial robotics – Paolo Rocco
A robot and its control unit Mechanics Intelligence Control of industrial robots – Industrial robotics – Paolo Rocco
Why six joints? 5 3 6 4 2 1 Source: Comau Robotics Control of industrial robots – Industrial robotics – Paolo Rocco
The mechanical system The manipulator consists of a series of rigid bodies (links) connected by joints. One end of this chain makes the BASE, usually fixed to the floor. At the other end we have the END EFFECTOR where the gripper or tool is mounted. Usually manipulators have six links: the first three make the positioning the last three (WRIST) make the orientation Control of industrial robots – Industrial robotics – Paolo Rocco
Typical operations performed by robots https://www.youtube.com/watch?v=EbBwxDtDjPw Control of industrial robots – Industrial robotics – Paolo Rocco
An excellent source of information… Source: International Federation of Robotics website Control of industrial robots – Industrial robotics – Paolo Rocco
Annual installations of robots in the world Source: International Federation of Robotics website Control of industrial robots – Industrial robotics – Paolo Rocco
Annual installations of robots in the world: forecast Source: International Federation of Robotics website Control of industrial robots – Industrial robotics – Paolo Rocco
China has significantly expanded its leadership Source: International Federation of Robotics website Control of industrial robots – Industrial robotics – Paolo Rocco
Robot density (number or installed robots per 10,000 employees) Source: International Federation of Robotics website Control of industrial robots – Industrial robotics – Paolo Rocco
Key sectors Source: International Federation of Robotics website Control of industrial robots – Industrial robotics – Paolo Rocco
Operational stock of robots Source: International Federation of Robotics website Control of industrial robots – Industrial robotics – Paolo Rocco
Global market of industrial robots Worldwide operational stock of industrial robots: 1.5 million of units Value of the global market of industrial robots: US$ 16.2 billion Value of the global market of robotic systems: US$ 48 billion Control of industrial robots – Industrial robotics – Paolo Rocco
Why so many robots? Shift to high mix/low volume production Customization: increasing mix requires more flexible production Higher quality demands on manufacturing process Global competitiveness Short life cycles of electronic products Source: IFR Control of industrial robots – Industrial robotics – Paolo Rocco
New markets for robots Metal industries – more flexibility and cost efficiency Rubber and plastics industry – more integrated manufacturing concepts Food and beverage industry – shift to even shorter production runs Pharmaceutical industry – improving productivity without sacrificing quality Source: IFR Control of industrial robots – Industrial robotics – Paolo Rocco
Common robot configurations (1/4) The typical structure of the robot manipulator Dexterous structure Mechanical stiffness is a function of configuration Control of industrial robots – Industrial robotics – Paolo Rocco
Common robot configurations (2/4) All joints with vertical axes Very rigid to vertical loads, compliant to horizontal loads Control of industrial robots – Industrial robotics – Paolo Rocco
Common robot configurations (3/4) Parallel kinematic structure Very fast and accurate Limited workspace Control of industrial robots – Industrial robotics – Paolo Rocco
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